Sounds like you have it sussed. Case just lengthened thru the process and not a huge issue but does defeat the purpose of a FL resize if your are being picky. Did you get a body die with the set?
What bushings have you got? Try working down to your smallest if you have more. May help a little.
Running a 6.5 my ideal bushing is .293 but I have to run .290 with Lapua and norma brass.
Bushing has nothing to do with sizing the case so you could try winding the die down a fraction of a turn to get your ideal length. Press and shell holder can handle a couple extra thou. But just be careful. Failing that get the die or shell holder ground a bit.
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