Came across this article, it's exactly what’s been happening to me, wonder how many of us have experienced this issue and do you have simple & effective way of dealing with it. Have used Wilson chamber headspace gauges, easy to use and have proved to effective, this issue is many affecting my 223, Laupa Brass, ADI basically the lot.
I think all of us have seen this at one time or another. You push your case on to the shell holder on your press and the case seems to not want to go it. Once you get it in, it’s a tight fit and will not rotate freely on the case holder.
What I have found is this is caused by firing a hot load which caused by a more than normal expansion of the case head. The pictured case has no ejector swipe/mark. The rim is distorted not during actually firing but when you do full length sizing. I lube my case with Imperial, but even then sometimes it takes more effort when the slight case head expansion requires more effort to pull the die off the case. When this happens, the shell holder pushes down harder on the rim and distorts it so that the rim is now slightly wider in diameter. You can see the shape of the case holder in the first photo on the top of the rim.
If you place the sized case into a Wilson case gauge, it will not fit completely in since the rim is now over sized.
Now this case be easily fixed by running the rim around a sanding stone chucked into a Dremel drill and it fits now in both the case holder and case gauge just like normal.
BTW, the expanded rim does not affect how tight a case sit in a rifle chamber because at the rear of the chamber, the rim is not supported by the chamber because the rear of the chamber is chamfered to allow the extractor to sit and grab the rim when the round is loaded.
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