Thread: DIY Inductive Annealer

Talking with @graeme the other day inspired me to get the soldering iron out and put together an inductive annealer to take advantage of the excellent case-to-case consistency they are capable of.

A quick play with various coil configurations quickly showed that for heating brass a gapped ferrite used to concentrate the magnetic flux would allow annealing with quite a low input power, and that could be run from a benchtop power supply. Importantly I was able to get away without the need to water cool the induction coil.

I threw it all together on a piece of plywood along with some timing circuitry, so now – similar to the Annealing Made Perfect units - the case is hung in position using a shell holder, and then it all happens with timed precision at the press of a button.

First a picture of the workings with a case being overheated for effect.



I then ran six cases through, annealing for between 6 seconds and 11 seconds at a set supply voltage, and checked the resulting colour of the brass, and where the induced heating had reached with 450F and 750F tempilaq. One advantage of the inductive method of heating is that tempilaq can be used on the outside of the cases without any risk of burning it off with elevated flame temperatures above that of the brass.

Below, blue 750F ( 400C ) tempilaq.
At 9 seconds the necks just starts to emit in the dark. At 11 seconds the glow is clearly visible in low light conditions.



Grey 450F ( 230C ) indicating the safety margin towards the case head.



And three photos for reference showing the colour of the necks with different light angles. Sorry the order of the cases is swapped in a couple of these.
6 seconds: slightly darker gold than the original brass,
7 seconds: deep gold,
8 seconds: pink gold
9 seconds: stainless steel
10 seconds: straw
11 seconds: pink/purple, and colour extends around the shoulder onto the body
Again there is the benefit of knowing that these colours are not influenced by any flame effects.

great results on the cases, would love the cct diagram.
but to be honest you need more practice soldering, its ok but not great

Simple DIY Induction Heater - RMCybernetics

Mine was a bit more agriculteral, and has not progressed further

I'm currently building one of these: http://forum.accurateshooter.com/thr...redux.3908353/

Sent from my SM-T800 using Tapatalk

Good work @Puffin

I'd be interested in building one too, if you'd like to share.

I'm pretty handy with a soldering iron and can easily follow drawings but really suck at designing circuits.

Cheers
Pete

Originally Posted by P38

Good work @Puffin

I'd be interested in building one too, if you'd like to share.

I'm pretty handy with a soldering iron and can easily follow drawings but really suck at designing circuits.

Cheers
Pete

Theres no need to design anything
You can buy a kit on the link I posted
Power supply for the Induction coil
Ultra Compact Induction Heater Circuit - Power Resonator - CRO-SM1
Coil
Induction Heater Coil
Coil is water cooled so you will need a small pump, raidator for cooling and 12V15A power supply as well

Originally Posted by mikee

Theres no need to design anything
You can buy a kit on the link I posted
Power supply for the Induction coil
Ultra Compact Induction Heater Circuit - Power Resonator - CRO-SM1
Coil
Induction Heater Coil
Coil is water cooled so you will need a small pump, raidator for cooling and 12V15A power supply as well

Mikes

Does that include the timers?

Cheers
Pete

Originally Posted by P38

Mikes

Does that include the timers?

Cheers
Pete

No but they should not be to hard to knock up or buy ready made of Aliexpress

Awesome projects, it would be nice to get away without the water cooling.

The soldering might be less than 'professional', but the cases look pretty neat.
Not ready for annealing any of my cases, but would be interested in the cct diagrams/componentry list.
Cheers

A question then for the experienced annealers amongst us please: which of these cases looks to be the ideal for developing consistent neck tension?

Originally Posted by Puffin

A question then for the experienced annealers amongst us please: which of these cases looks to be the ideal for developing consistent neck tension?

Mmmm maybe the 9.
BTY I use 350 lacquer just for added safety.

Originally Posted by Puffin

A question then for the experienced annealers amongst us please: which of these cases looks to be the ideal for developing consistent neck tension?

@Puffin

Consistantent neck tension is all about controlling all of the variables of which a consistant annealing process is just one variable.

That said I'd agree with Zimmer and say 9.0 looks about right.

Cheers
Pete

Originally Posted by P38

@Puffin

Consistantent neck tension is all about controlling all of the variables of which a consistant annealing process is just one variable.

That said I'd agree with Zimmer and say 9.0 looks about right.

Cheers
Pete

I have a 240v pondwater pump under the lathe

I have reservations about posting lots of electronics detail on the site.
PM me and I'll reply individually with a schematic and component details & availability.