Ive got the Aether 70 and also had the issue of the hip belt rubbing my hips raw, Had plenty of trips thinking it would come right, tried a few adjustments and nothing fixed it. Theres plastic inserts in the hip belts that can be removed, I cut an arch out of them where my hip bones were. Good as now.
Really good packs, although I found the day pack system junk for my use so cut it out for more room and slight weight reduction I guess... For me it's a lot nicer to use the main pack with the top bit removed if wanting it smaller for a day pack..
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