Originally Posted by
AzumitH
Me and a guy at work are building ourselves one each, CAD designed so one sheet of 6mm per safe (though this does limit you to a 1220mm high safe), and I can get 5 lever locks that meet the required standard through my wifes work for ~$35 each. We have a 100 ton CNC press brake but it'll be more accurate to cut and weld it, the sides are even jigsawed together.
I like the idea of the fireline gib, I might borrow it. Since mine is gonna be installed lying down under my work bench I will line with felt or similar with added egg-container foam like you get in a gun case. Assuming I can find some of course lol.