Strange that your cases have grown significantly. I have a 6.5x55AI which I run HOT, that I have never had an issue with cases growing in length. In fact I used to anguish about their lengths as they are still shorter than optimum as per my reamer drawing. One of the beauties of the Ackley shoulder is it resists brass flow to an extent.
Your Kimber (well, from my experience the Montana) is very easy to remove the firing pin/striker/spring assembly so that you can try FLSd cases for bolt closure feel without the influence of the main spring. Yes, it is a position you put the Safety in to remove it's guts. Cannot remember exactly, it's a few years since I did it on a mate's rifle.
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