I have had a few beers so hopefully this makes sense!
As some have said I find it best to always measure head space using shoulder comparator measurement not OA
To do this properly you need to discover your 'feel' head space and your 'no feel' head space. The difference between these two lengths should be exactly 1 thou.
I always set up my FL dies to bump the shoulder 2thou past my 'no feel' head space. This allows for a bit of dirt/water and shit to enter the chamber and not over chooch the cartridge.
Ultimately it's like seating bullets, it's very hard to get them exactly consistent due to the variation in brass tension/play in press etc which is why we seat them over length, measure them and then adjust a micro seater die accordingly to achieve this consistency.
A thou or two on a headspace measurement isn't the end of the world at all providing that it's under your 'feel head space'.
Bullet seating depth is much more important to get exact IMO especially if you are seating to 'just touch'
I wouldn't bother sizing them, rotating them and resizing them again. I very much doubt that you would notice any difference on paper from doing this.
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