Originally Posted by
Flyblown
I’m 100% sure I’ve told you guys this before, but I’m going to tell you again.
The Gen 7 Hilux (KUN26R) was for years the standard fleet vehicle on the big iron ore mines up north, as it was on the two biggest open cut gold mines in Aus - Boddington and the KCGM Super Pit.
Then, sometime in 2012, some bright spark jobsworth in one of the head offices decided that in order to eliminate various irrational and unlikely safety “risks”, all light vehicles needed to conform with ANCAP 5 Star. This caused all manner of bother because neither the MY12 Hilux or the Land Cruiser 70 series were 5 Star rated, because they didn’t have electronic stability control. They were only 4 star. I think it was BHP that did it first, once they did it then everyone else did it too.
Toyota Australia argued vociferously that electronic stability control made absolutely bugger all difference in the real world, but the decision was made. Any new fleet purchases in 2013 and 2014 needed to be ANCAP 5 Star. The big mining companies already knew that in 2015 the Gen 8 Hilux (GUN126R) was due, but they needed to bridge the gap.
Cue mayhem. On our mine, the Ford Ranger was selected to replace the Hilux, the first batch were for the mineral processing guys running the tailings dams and waste water processing. This would’ve been in early 2013.
I am not telling fibs when I say that every day after the morning pre-start meeting there was a scrum at the LV tag board as guys battled over who got the old Hiluxs and who got the new Rangers. No one wanted the Rangers! On the rutted and corrugated mine roads, the bloody things fell apart in a crazy short period of time, they were in and out of the LV repair shop on a regular basis and the guys were getting really fed up real quick. The guys were having awful problems with electrical gremlins primarily, bulldust ingress into the cab, broken engine mounts, brake problems, all sorts. The Rangers just couldn’t hack the conditions.
Over half of the MinPro Rangers were binned well before the end of the three-year deals. They were supposed to go into the pit fleet but the Mine Manager refused to have them and extended the life of the old Hilux fleet by two years instead, so avoid the inevitable hit on availability. To be fair that resulted in some pretty ropey old Hilux running around by the time I left in 2015, but they were very reliable and kept chugging along.
In Newman, the Ford service centre imploded under the pressure and it wasn’t long before there was a very sad looking car park of stationary Rangers less than a year old sitting in the hot sun. You’d see car transporters doing the long trek back to Perth with 7 or 8 dead Rangers hanging off the back. Lots of the mobile mechanic contractors maintaining the big plant in the pits had tried to get away with treating the Rangers like they did the LC75. GVM upgrades, 10ply LT tyres. It didn’t work - chassis cracks, broken springs, etc etc. Just couldn’t deal with the weight & conditions, despite what the sticker on the inside of the door said.
Toyota Australia obviously knew what was going on and they were very sore about losing a significant chunk of revenue in that period. So they pulled a fast one and issued a facelift model - the MY14 - which was the last version of the KUN26R. It was exactly the same as the previous one with two notable exceptions…. It had electronic stability control and a funky touchscreen head unit instead of the old CD/radio. (And the dash console was a different colour.) It did of course have a 5 star safety rating. It was only available for a few months before the new Gen 8 came along, but because it was proven, the mines bought them up in their droves.
I got my MY12 in April 2014 on a run out deal from Toyota in Perth, $35k in SR cab chassis form, no deck, nowt. Built it up and then toured the entire continent inside out towing a trailer, and still going strong here in NZ, doing the hard yards.
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