If you want to achieve the highest level of rigidity and lightweightness, have the mould split horizontally rather than vertically with all the inletting and bottom metal moulded in the two halves. Much harder to make the mould , certain shape would be hard to make and would need a three or for part mould and there is that seem line to sand down and maybe paint over but no need to mock around with inletting.
I believe the old brown precision stocks used to be made like that.
Also vacuum bagging or pressure blader use would improve the strength and lightweightness .
i tried some of the cannedfoam to bulk out my foam decoys-hot shit mama -some went from flat to more chins than a hong kong phone book.ive a parrie hen who is now so fat she reminds me of a poli sittin on the shit house!
I am not sure those vacuum bags would work for a a mold like that unless you use them on each half of the mould first, then let the resin dry, then removing the vaccuum bags and sticking the two Hal together.
You can look at resin infusion as well. That is another way of doing it.
In additon to some of what others have said you can do pretty budget vacuum bagging, I have used the plastic bags from mattresses, cut out and taped to the top of the mold. You have to make sure its bunched up enough to go into tha cavity without stretching. I used a vacuum cleaner, it was a karcher one which seems to have a bypass so the motor didn't overheat. Peel plies and bleeder plies help too
I just use a very cheap plastic hand pump for the vacuum. Works very well with my vacuum bagging attempts with peel ply and bleeder fabric.
I got an vacuum pump out of an old fridge. plerfect for this type thing, and easily available.
I will try and get a photo. very simple, and very grunty .
if you leave the mold open on the rear and barrel channel you can glue the two halves together oce the resin has gone off enough to be able to trim the molds. that way the bond is a little stronger as the resin is chemically bonding both sides together vs mechanically
Bookmarks